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Hello Mr. Pass and Mr. Harrington,
Enclosed are some pictures of my DIY interpretation of your Aleph 3 design from
your online service manual schematics. These were built using mostly surplus parts to keep the costs
down. Each 16" x 8" x 4" heatsink carries the parts for one channel, and these mono
amps draw power via detachable cables from a single external power supply. The power supply contains a
1000va transformer and 1 1/2 farad of capacitance (overkill, but they were free! the other caps in the
background bring the available capacitance to 1 1/2 farads!). The amps themselves contain local power
supply bypassing in the form of 40,000 uF of capacitance bypassed with film caps. Keeping with
Nelson's philosophy, I used standard parts available from digikey, and avoided all the high dollar
esoteric parts, instead concentrating on layout and power supply improvements.
The amps were wired point to point. I made this easier by first physically clamping
each power device to the heatsink and using those set positions to wire everything else. In the output
stage the heavy power conductors are 1 ounce copper pcb material cut into .5" strips to make a
nice, low resistance, mechanically solid conductor. All the conductors are reasonably far apart, and
conductors cross at right angles where possible to minimize interference and noise pickup from
adjoining lines. The power wires that go to the input stage have their own supply and return lines to
the local bypass caps and are twisted as well. By having separate supply and returns for the input and
output stages to the local supply caps, I hope to have minimized interaction between the output and
input stages through the current and resulting voltage drop across the high current supply lines
during transients or what not.
The high impedance input section of the amplifier has very short signal paths to
minimize noise pickup. The components in this section basically have their leads cut as short as
possible and are soldered directly to one another. I am thinking about giving the input section its
own bypass caps or power supply, but i'm having so much fun listening to the amps that I don't want to
take them down to do it!
My previous prototypes of the aleph 3 were wired on a pcb. The new point to point
versions don't sound much different. They do have a little less hiss and power supply noise at the
speaker, probrably due to the separate input stage power lines. There is a minimum of
"added" conductors in the circuit as well. Almost all of the components were soldered lead
to lead. The only extra wire needed was to wire up the output stage and to provide power to the amp.
The signal paths are about as short as they can reasonably get. I recommend this type of construction
to anyone who is thinking about building these circuits since they are simple in nature. It was a
whole lot more fun building them this way, and I personally think that they're much cooler to look at
than pcb wired amps! The time it took to wire each amp was approximately 5 hours each, which is pretty
reasonable if you factor in the time it takes to design and fab a pcb.
The sound of the amps is wonderful. The main thing I notice about these amps is
that they seem to have unlimited dynamic capability, which seems contrary to the 30 wpc output (60
into 4ohms). I can honestly say that 30 watts for me is more than enough, and these 30 watts are
driving 87db sensitivity dynaudios! Compared to the zen, which paralleled didn't drive the dynaudios
comfortably at high volumes, these aleph 3 amps are much more dynamic. At moderate volumes, they sound
similar, although I favor the sound of the zens slightly. To me they sound a little sweeter. Keep in
mind that the Zens were built using holco resistors and black gate caps, and cost much more to build
than the aleph 3's did. They are pretty much identical in terms of resolution although I think the
aleph 3s may have a slight edge because they are slightly less noisy. Those low level cues make a big
difference! Thinking about it some more, even though the sounds of the Zens is slightly sweeter, I
don't think I would give up the dynamics, bass, and driving performance of the aleph 3s. Drums are
much better now than ever before with the aleph 3s! Needless to say, I am enjoying the amps very much.
In summary, I am very grateful that Pass Labs is such a heavy promoter of DIY
audio. I have learned an immensely about amplifier and electrical design in general from constructing
many of his DIY projects. It is really gratifying to be able to put together a circuit with not much
time or money and have it subjectively outperform commercial products costing much, much more. I would
also like to recognize my co-workers, who as electrical engineers, had many useful suggestions and
helped me keep things in perspective in the crazy overboard world of hi-fi. I wholeheartedly recommend
that all of you go out and build a Pass Labs DIY design; you won't be disappointed! I can be reached
at racer4lfe@aol.com welcome any suggestions, comments or
questions about my aleph 3 projects!
Norman Chow |